Cooling fans in computer systems are one of the primary points of failure, making an entire system vulnerable to overheating, leading to potential component damage and overheating issues. If they malfunction, this can put any computer at risk for overheating which in turn puts all components at risk for damage.
Fanless Industrial PCs utilize a heat sink chassis design to effectively dissipate internal heat without needing fans, thus improving vibration resistance and decreasing operating noise levels.
Reliability
Reliability in computer use hinges heavily upon its ability to withstand harsh environments. Fan-based computers suck up dust and humidity as they cool, potentially damaging components over time. Fanless industrial PCs use passive cooling methods instead, keeping their system sealed off securely while running smoothly.
Industrial computers with fanless designs are suitable for almost any environment, withstand cold temperatures, high levels of moisture and vibration without experiencing thermal issues or hardware malfunction.
By eliminating a fan, industrial PCs with fanless designs allow for smaller form factors that are perfect for use in cramped workspaces. Furthermore, they extend mean time between failures (MTBF) significantly – cutting maintenance costs and downtime significantly – with one hour of downtime costing companies upwards of $300,000. Having reliable fanless industrial PCs is vital for business productivity.
Durability
Fanless industrial computers are durable due to their ability to withstand the rigorous environments in which they’re deployed. When compared with traditional PCs with fans that draw dust and other contaminants into the system, fanless computer technology removes this key point of failure for increased overall reliability of devices.
Fanless computers not only reduce moving parts that can become subject to failure, but they also help decrease environmental contamination risks by sharing power supplies without sharing a power cord with relay switches or motors – thus helping avoid backwards voltage spikes which could otherwise harm their computers.
By eliminating the fan, technology experts are able to design fanless industrial PCs in smaller form factors for easier placement in tight spaces – perfect for vehicles, agriculture equipment and public kiosks – or medical settings where sterile conditions exist.
Low Power Consumption
All computers produce heat, with the CPU, graphics card and hard drives being the source of most of it. Conventional PCs use fans to disperse this heat through blowing air over these components – however if a cooling fan fails, this could result in catastrophic system failure and cause the whole computer system to shut down immediately.
Fanless industrial PCs offer businesses an economical solution by eliminating downtime costs that typically run about $300,000. Their long mean time between failure (MTBF) ratings make this solution ideal.
Fanless industrial PCs utilize a heat sink to dissipate CPU heat, making them suitable for environments too harsh for PCs with fans to operate in, such as vehicles, MRI machines and operating rooms. To maximize cooling efficiency they should be installed so their fins face upwards; or alternatively placed in an enclosed and protected location to guard against dust or moisture build-up.
Silent Operation
Fan failure can cause computers to overheat, forcing it to shut down or even damage its components. Industrial PCs designed without fans like Premio’s Karbon series feature solid-state drives to help mitigate this risk and offer wider power input range and the capability of handling DC voltage spikes that occur when other inductive loads such as solenoids, relay switches and motors share power sources.
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Fanless industrial computers are more resilient to dust, humidity and temperature fluctuations that would compromise their performance in an application environment, than consumer-grade PCs would be. Their reliability allows businesses to continue operations uninterrupted by traditional PCs shutting down due to thermal stress.